• xjxj45v posted an update 8 months ago

    1) PLC checking function: through PLC online checking function to self-checking and alarm for running stoppage, and show the reason of stoppage in order that the operator remedy it in time.
    2) Filling part within free static electricity system.
    3) Agitation vat speed adjustment system
    4) Cooling speed adjustment system
    5) Cutting gains speed adjustment system
    6) Notice: finished products can be set 4/5/6/7pcs. The machine can product PVC/PE
    7)Meet cGMP
    4.Instruction and description
    1) Operating principle
    1.1)finalize the design:
    Use PVC/PE suppositories through clamp structure and pass into ——>air filling mould——>membrane making shape. Triangle knife side cut,dotted line cutting.
    1.2)filling part:
    There are 7 filling terminal,with embedded type filling for shaped suppository for one time, filling accuracy can get ±2%,there is electrical heating system to keep heat for raw material barrel, and there is mixing motor for raw material, the raw material of charging basket entrance into filling terminal through circulator, and the rest raw material circulate to the barrel for next filling.
    1.3) cooling part
    Whole row is finished filling and passed into cooling shelf, cooling box is set cooling water unit, and cooling air is transformed by four condensers which is into the cooler bin to cool suppository.
    1.4)seal and print code part:
    Cooled solid suppository is sent to the seal district: preheat mould——>seal mould——>code print mould. And finished product is cut for 5 grains or 6 grains for a group.(according to customer’s requirement)
    2) Main parts induction
    2.1) molding filling part
    It is formed by film plate、transmit clamp、molding、finishing base、dotted line cutting、filling pump、material barrel、material circulator and section cutting, finish film making shell, material filling process (picture2-1)
    Picture 2-1 molding filling part
    2.2) molding
    Package material from film place plate through guide wheel and transmit tongs entrance into shaping processing, there are preheat , heat and shaping mould, and slot is loaded butt joint model (gassing mould) for production. Picture2-2
    2-2 shaping diagram
    2.2.1) base finishing and dotted line cutting base
    Film material after shaping with cutter processing bottom margin, dotted line cutting
    Picture 2-3 processing bottom margin
    Picture 2-4 dotted line cutting
    2.3) filling
    It is formed by filling pump, material barrel, stirrer, Circulation pump, to finish filling process.
    Picture 2-5 filling pump
    Filling pump have several plunger pump, adjust filling quantity by hand shank on the top of it, there is 6 or 7 terminals injector at the lower part of pump (picture 6-5)
    Add the material into material barrel, heat the element to keep certain temperature, and mixer is driver by speed motor, keep the uniformity temperature, circulator keep material is cycled between material barrel and filling pump. (picture 2-6)
    Picture 2-6 material barrel, mixer and circulator
    2. 4) segmentation and cutting
    Picture 2-7 segmentation and cutting
    According to setting , the film material is cut 30 grain per row or 28 grain per row(picture2-7)
    2.5) cooler bin parts
    It is formed by two cooling tunnels and air coolers, to finish solidify process.(picture 2-8)
    Picture 2-8 cooler box (1Set)
    Segmented strip entrance cooling tunnel and cool, circulator repeat running send it to sealing process (picture 2-9)
    Picture 2-9 cooling tunnel
    water chiller supply cool water, which is homodisperse by cooling fan,and the temperature is controlled 8℃~16℃.
    2.6) finish sealing trail part
    Picture 2-10 finish sealing trail part
    Solidified strips are reheated after sealing, and printed lot number
    5. Specification and Main Parameters of Goods:
    Table 1:
    Item/model HS-250 HS:350
    For alcohol padFor alcohol pad
    Packaging formHorizontal Four-side sealing
    Packing materialCPP,PE,BOPP CPP film,PE film,BOPP film
    Packing specificationLength30mm-50mm50mm-125mm80mm-175mm
    (special design max 220mm)
    Width40mm -110mm
    Maximum packing dimensionsL50mm×W50mmL50mm×W50mmL170mm×W110mm
    Packing speed120-160bags/minute60-120 bags/minute60-100 bags/minute
    Total power2.8KW
    Power supply typePower supply type
    Machine noise≤64.9dB(A)
    Air supply0.6-1.0 MPa
    Air consumptionModelUnitHY-U-7 Suppository filling and sealing machineCapacityPCS/Hour8000-12000(depending on producing)Total PowerKW7.5KwVoltage, frequencyV3PH 380 +/-10% 50HzDose per unitML0.5~5 (depending on product)Deviation%<±2Suppository shapeN/ABullet, torpedo, duck-mouth ect (depending on product)AdaptingN/AFatty acid glycerin,gelatin,glycol,etc., (depending on product)VolumeL50Air pressureMpa0.6Air consumptionm31.5Water consumptionN/A50kg per circleTotal weightKG2000Machine dimensionsMMHY-U: 3100*3480*2000mm
    Outline dimensions L*W*H2800*1080*1800mm2800*2800*1800mm3000*2800*1800mm
    Machine weight1000Kg1100Kg1300Kg
    Table 2:
    Shaping partFilm placed plate(mating 2 brake cylinder)

    pneumatic element is from AirTac
    Film guide
    Clamp film running device(mating 1 cylinder)
    Molding device(mating 3 pair cylinder)
    Pushing calibrator(mating 1 cylinder)
    Gassing device(mating 1 air-vent valve )
    thimble(mating 1 cylinder)
    Shaping part box(include internal holder)Raw material:aluminum、 stainless steel
    Filling partdotted line knife(mating 1 pair cylinder)

    pneumatic element is from Airtac
    triangular knife(mating 1 cylinder)
    Filling device(pneumatic)
    Filling terminal(mating different specification as needed )
    charging basket(mixing motor)
    charging basket circulator(mating 1 cylinder )
    Filling part box(include internal holder)Raw material:aluminum、 stainless steel
    Organic glass shield
    Cooling partCool waterFamous brand compressor
    Air cool
    Strips step-by-step system(pneumatic)pneumatic element
    Cooling part box(include internal holder)Raw material:aluminum、 stainless steel
    Organic glass shield
    Sealing partSealing reheat device

    pneumatic element is from Mindman
    Heat seal device
    date of manufacture steel seal(mating 3 pairs cylinder)
    Cutting hob
    Strip tailor device
    Sealing part box(include internal holder)Raw material:aluminum、 stainless steel
    Organic glass shield
    Elctrcal contolling systemPLC communication moduleMitsubishi
    human-computer interfaceDelta
    low-voltage apparatusCHINT
    thermoregulator Importing
    Electromagnetic valve air processingAirTAC
    optoelectronic switch / approach switch / limit switchOMRON/Schneider/Siemens
    warning deviceimporting

    6. Free spare parts with machine
    Name Quantity
    Suppository mould 1Set
    Resistance heating rods 1Set
    Air-joint 1Set
    Dotted cutter 5Sets
    Sealing ring 1Set
    Slitting cutter1Set

    7. Spare parts for 2 years warranty (Optional)
    1Triangle knife
    2Dotted line knife
    3Batch MarkDigital (0-9,A-Z)360Pc
    4Filling Ring
    5Sealing<2 75X3.110Pc
    <2 63X3.52Pc
    <2 20X3.15Pc
    6Rod RingDRP2020Pc
    0 RingD405Pc
    8Servo Piston
    9Cutter for remove edge

    8.Packing:Wooden CaseIiquid Automatic Forming Filling Sealing Machine price